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Milling Center Model


Alzmetall GS 1000
3-, 4-, or 5-Axis Gantry-Style Vertical Machining Center with Optional Turning Function

PRODUCT

Highlights
• ALZMETALL Specific Gantry Concept (ASGK)
• Grey Cast Iron and Spheroidal Graphite Cast Iron Machine Body and Frame components
• Travel-System-Carriage with incorporated Box-in-Box-System - patented -
• 4-fold Linear Guidance for Travel-System-Carriage and
Z-Axis with integrated Motor-Spindle
• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rotary-Axis (C-Axis) at GS 1000/5-T and GS 1000/5-FDT
• Hybrid-Machining-Applications such as: Drilling/Milling/Turning and Grinding at one Clamping-Set-Up
• Up to 1800 kg workpiece weight including Clamping-Set-Up-Device at GS 1000/3
• Up to 1000 kg [1500 kg] Option, workpiece weight including Clamping-Set-Up-Device at GS 1000/5-T and GS 1000/5-FDT
Focus on operators needs
• Access to Machine-Table on Operator level
• Working-Space access from top, loading by crane possible
• Mist extraction directly at Machine-Table
• Chip tunnel straight below Machine-Table
• Working-Space flushing with coolant (option)

• Automatic Access-Door feature open/close (option)
• Access to all maintenance units at working height

User benefits
Streamlined Force-Circuit between workpiece and Cutting-Tool in addition to geometrical and symmetrical configuration of the Carriage-Travel-System.
➠ Performing
• Thermal consistency at Tool Center Point (TCP) at X-Y- level without additional Axes compensation
• Significant reduction of Cutting-Tool costs
➠ Optimum
• Contour consistency at highest path velocity
• Lifetime of Motor-Spindle
➠ Guaranteed
• Extremely high Parallel-Path-Precision through two Servo-Drives at each X-, Y-Axis
• Considerably reduced Total Cost of Ownership (TCO) over lifetime period of Machining Center

 
SPECS

GS 1000

3-, 4-, or 5-Axis Gantry-Style Vertical Machining Center with Optional Turning Function
Machine Type: Machining Center
Num. of Axes: 5   Opt. 4, 3
Work Support: Table
Column Construction: Multi/Bridge Column Style: Travelling
Operation Type: CNC
CNC Brand: Heidenhain iTNC 530HSCI Opt: Heidenhain 640, Siemens 840D sl
TABLE/WORK SUPPORT
Table Size L x W (in.) 36.220 x 35.430    Opt. 24.800 x 24.800    31.500 x 24.800
Max. Workpiece Weight (lbs) 2,200    Opt. 3,300
Rotary Table Optional Dual Axis Table: Optional
SPINDLE(S)
Num. Main Spindles 1
Orientation Vertical
Taper HSK-A63    Opt. HSK-T63, SK-40
Top RPM 12,000 Opt: 18,000, 24,000
Horse Power (30 min rating) 39.00   Opt: 53.00
# Speed Ranges 1
Type Fixed
TOOLING
Primary Tool Carrier(s) Chain or Rack
Number of Tools 33    Opt. 224
Tool Change Time C-to-C (sec) 6.00   2.00 sec tool-to-tool
Max. Tool Length (in.) 13.700   Opt. 15.700
Max. Tool Diameter (in.) 5.900 (with empty adacent pockets) Opt. 6.290
Max. Tool Weight 22.00
AXES AND TRAVELS
Number of Axes: 5   Options: (4 , 3 )   U Axis: None
Travel Max Feed Rapid Rate
X1 Std. 31.500 in. 3,930 ipm
Y1 Std. 31.500 in. 3,930 ipm
Z1 Std. 23.600 in. 3,930 ipm
A1 Std. 240.000 deg 50 rpm 50 rpm
C1 Std. 360.000 deg 800 rpm
WEIGHTS AND MEASURES
Machine Dimensions (l x w x h)(in.) 89 x 184 x 110
Machine Weight (lbs) 34,100
Spindle Nose To Table (Max) 32.400
Spindle Nose To Table (Min) 8.800
CHANNEL PARTNERS
amt Modern Machine Shop Production Machining Moldmaking Technology